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Powtech PT200 frequency converter application in CNC machine tool
1. Introduction
3. Powtech PT200 introduction to vector converter features
Powtech PT200 series frequency Manager used advanced of no sensor vector control technology, motor in low speed Shi go moments large, has zero servo features, run frequency in 0Hz Shi has 100% of go moments output, and speed precision high, price reasonable, features complete, to automatically detection motor dynamic running of parameter and made corresponding adjustment, to guarantee motor running in Supreme efficiency State, therefore, vector frequency Manager can instead of Exchange servo system, is machine industry best of select. For customers due to the inverter's high performance-price ratio, frequency converter used to be widespread on the lathe.
1) advanced technology, compact design, the products look beautiful and elegant;
2) control method for vector control without sense, controlled performance than previous VF control in a very significant improvement, particularly in low-speed torque to meet demands of machine tool spindle, 0.5HZ starting torque can reach more than 100%;
3) 0~16KHz carrier frequency range, ensure that the motor high quiet running;
4) power range 0.75kw~500kW, 0.0~800.0Hz output frequency range, suitable for applications of high speed CNC machine tools;
5) provides a standard analog interface 0~10V,4~20MA;
4. the debug environment, debugging and wiring methods
1) parameters of 3.7kW CNC lathe motor: nominal power: 3.7kW, rated frequency: 50Hz, rated voltage: 380V, rated current: 8.6A, rated speed: 1450r/min Mechanical transmission ratio: 1:1.5 Material: 45# steel Actual test performance indicators: spindle speed: 450R/min (inverter frequency about 15Hz), feed speed: 50mm/min, unilateral approach: 2.5mm, very good running, actual feed speed and unilateral approach can also increase.
2) 5.5kW CNC lathe Motor parameters: power rating: 5.5kW, rated frequency: 50Hz, rated voltage: 380V, rated current: 13A, rated speed: 1450r/min Mechanical transmission ratio: 1:1.5 material: 45# steel Actual test performance indicators: spindle speed: 450R/min (frequency Manager run frequency 14~15Hz), into knife speed: 60mm/min, unilateral into knife volume: 2mm; spindle speed: 600r/min (frequency Manager run frequency 20Hz around), into knife speed: 60mm/min, unilateral into knife volume: 4mm, run of effect is good, actual of into knife speed and unilateral into knife volume also can increased. Customer matching motor is 3.7KW/50Hz/380V, for the selection of inverter models PT200-004G-3B, braking resistor of 1000 watts/100 ohms.
AI1\GND inverter speed analog terminals provided with CNC system, AI1 CNC system signals analog interface, GND negative signals, signal for 0~10V analog voltage signals to control spindle speed. DI1/DI2/COM forward/reverse signal for frequency converter terminals, usually issued by the CNC system is turn signal DI1 or reverse the DI2 to drive the relays in the Middle, intermediate relay normally open contacts connected to the transducer DI1/COM or DI2/COM that can control the inverter reverse.
Parameters are set as follows:
1) P01.11 and P01.12 for the acceleration and deceleration time, depending on customer requirements, P01.11=2S,P01.12=1S;
2) P03 sets of parameters set according to the motor nameplate, and can also be automatically detected.
3) P01.08 maximum operating frequency choices corresponds to the analog signal 10V input, inverter output frequency, because it is in the 0~3000rpm range increase speed, mechanical reduction ratio after this count, this parameter needs to be set to 100Hz;
4) P01.03 parameter setting for operation signal source, signal control set to external terminals;
5) set P01.03 parameter to select the primary frequency input source is set to analog signal 0~10V input, P01.03=1, AI1 analog output signal;
6) select P01.00 as control, you need to select vector control, P01.00=1, sensorless vector controlled inverter runs on calculus systems, providing additional torque compensation of voltage, in addition to increased low speed torque of the motor, and can compensate for a load increase caused by slipping.